SMT Otomatis Circuit Board Pick lan Panggonan Nggawe SMT Produksi LED Bulb Majelis Line Machine
1, Mesin loading kanthi otomatis
2. Printer kanthi otomatis
| Model | GKG-XY600 |
| Ukuran papan maksimal (X x Y) | 450mm × 340mm |
| Ukuran papan minimal | 50mm × 50mm |
| Ketebalan PCB | 0,4 – 6 mm |
| Warpage | ≤1% Diagonal |
| Bobot papan maksimal | 3 kg |
| Papan margin gap | 2,5 mm |
| Kacepetan transfer | 1500mm/s (Maks.) |
| Transfer dhuwur saka lemah | 900±40mm |
| Mode transfer | Orbit siji tahap |
| Metode Dhukungan | Thimble Magnetik, Blok dhuwur sing padha, lsp. (Opsional: 1. Ruang Vakum; 2. Perlengkapan benda kerja khusus) |
| Parameter kinerja | |
| Repetisi presisi kalibrasi gambar | (±12.5um@6α,CPK≥2.0) |
| Ambalan tliti printing | (±18um@6α,CPK≥2.0) |
| Wektu siklus | <7s (Kajaba nyetak lan ngresiki) |
| Parameter Gambar | |
| Lapangan pandang | Ukuran 10 mm x 8 mm |
| Tipe titik pathokan | Titik pathokan wangun standar (standar SMEMA), pad solder / bukaan |
| Sistem kamera | Kamera independen, sistem visi pencitraan munggah / mudhun |
| Parameter Printing | |
| Printing sirah | Kepala cetak cerdas ngambang (loro motor sing disambungake langsung) |
| Ukuran pigura Cithakan | 470mm x 370mm~737mm x 737mm |
| Area cetak maksimal (X x Y) | 530mm x 340mm |
| Tipe Squeegee | Pengikis baja/Pengikis lem (Angel 45°/50°/60° sing cocog karo proses cetak) |
| Dawane squeegee | 300mm (opsional kanthi dawa 200mm-500mm) |
| Dhuwur Squeegee | 65±1mm |
| Ketebalan Squeegee | 0.25mm Diamond-kaya lapisan karbon |
| Mode nyetak | Pencetakan scraper tunggal utawa kaping pindho |
| Dawane demoulding | 0,02 mm - 12 mm |
| kacepetan Printing | 0 ~ 20 mm/s |
| Tekanan printing | 0,5 kg - 10 Kg |
| Printing stroke | ± 200 mm (Saka tengah) |
| Parameter reresik | |
| Mode reresik | 1. Sistem reresik netes; 2. Mode garing, udan lan vakum |
| prabotan | |
| syarat daya | AC220V±10%,50/60Hz,2.5KW |
| Persyaratan udara sing dikompres | 4~6Kgf/cm² |
| suhu lingkungan operasi | -20ºC~+ºC |
| Ukuran njaba | L1158×W1400×H1530(mm) |
| Bobot mesin | Sekitar 800 Kg |
3. SIPLACE SMT MESIN
| Model | D4 |
| Spesifikasi PCB | |
| Gantry | 4 |
| sirah nozzle qty | 4 |
| Kapasitas Pakan Tray | 144 trek kanthi 3 x 8 mm S |
| Reel tape feeder qty | 144 |
| format PCB | L610×W508mm2 |
| Ketebalan PCB | 0,3 - 4,5 mm |
| bobot PCB | Kira-kira 3 kg |
| Kapabilitas IPC Nilai pathokan Nilai teoritis | 57.000 CPH |
| 66.000 CPH 81.500 CPH | |
| Akurasi Pemasangan | Akurasi panggonan (50μm+3σ):+/-67um/CHIP |
| Akurasi sudut (0.53σ): +/-0.7.1mm/CHIP | |
| kamera | 5 tingkat cahya |
| Range komponen | 01005-18.7×18.7mm2 |
| Kinerja penempatan: | nganti 60.000 cp / h |
| prabotan | |
| Power Supply | 3-Fase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz |
| jinis modul dipakani | Modul feeder tape, feeder majalah stick, kasus akeh, khusus aplikasi |
| Ukuran njaba | L1,254 x W1,440 x H1,450mm (Kajaba tonjolan) |
| Bobot | Kira-kira 1.750kg |
4. X8-TEA-1000D reflow welding
| Model | X8-TEA-1000D |
| Paramèter mesin | |
| Ukuran (L * W * H) | 6000 * 1660 * 1530 mm |
| Bobot | Kira-kira 2955 kg |
| Jumlah zona pemanasan | ndhuwur 10 / ngisor 10 |
| Dawane zona pemanasan | 3895 mm |
| Jumlah zona cooling | ndhuwur 3 / ngisor 3 |
| Struktur piring rectifying | Sirkulasi cilik |
| Persyaratan volume knalpot | 10m³/min*2 (Ekzos) |
| warna | Komputer abu-abu |
| Sistem kontrol | |
| Requirement sumber daya | 3 phase, 380v 50/60HZ (Pilihan: 3 phase, 220v 50/60HZ |
| Total daya | 83 KW |
| Daya wiwitan | 38 KW |
| konsumsi daya normal | 11 KW |
| Wektu anget | Kira-kira: 20 min |
| Range kontrol suhu | Suhu Kamar -300ºC |
| Metode kontrol suhu | Kontrol loop cedhak PID + nyopir SSR |
| Presisi kontrol suhu | ± 1ºC |
| Panyimpangan suhu ing PCB | ± 1.5ºC (kanthi standar tes papan RM) |
| Panyimpenan data | Proses data lan panyimpenan status |
| Weker abnormal | Suhu ora normal (suhu ekstra dhuwur / kurang sawise suhu konstan) |
| Papan nyelehake weker | Singal cahya (kuning-warning; ijo normal; abang - Abnormal |
| Sistem konveyor | |
| Struktur rel | Sakabèhé jinis sectional |
| Struktur rantai | Gesper pindho kanggo nyegah papan macet |
| jembaré maksimum PCB | 400mm (pilihan: 460mm) dual-rel 300mm * 2 |
| Range saka jembaré ril | 50-400mm (pilihan: 50-460mm) dual-rel 300mm * 2 |
| Dhuwur komponen | Ndhuwur 30 / Ngisor 30mm |
| Arah konveyor | L→R(pilihan:R→L) |
| Conveyor rel jinis tetep | Rel ngarep tetep (pilihan: Rel mburi tetep) |
| PCB conveyor arah | Air-reflow=chain+mesh(N2-reflow=chain pilihan:mesh) |
| dhuwur conveyor | 900±20mm |
| kacepetan Conveyor | 300-2000mm / min |
| Auto-lubrication | Mode multi-lubricating bisa dipilih |
| Sistem pendinginan | |
| Metode pendinginan | Chiller banyu udhara |
5, Mesin unloading kanthi otomatis
